Rio Tinto starts BlueSmelting demonstration plant to validate decarbonisation technology

SOREL-TRACY, Canada – Rio Tinto Iron and Titanium (RTIT) has started its BlueSmeltingTM demonstration plant at its metallurgical complex in Sorel-Tracy as part of the process to validate the BlueSmeltingTM technology, which aims to decarbonise RTIT’s Quebec Operations.
The BlueSmeltingTM project involves an ilmenite reduction technology that could generate 95% less greenhouse gas emissions than the current reduction process, enabling the production of titanium dioxide, steel and metal powders with a significantly lower carbon footprint. This innovative technology was developed by scientists at Rio Tinto’s Critical Minerals and Technology Centre in Sorel-Tracy.
The project is part of a partnership between Rio Tinto and the Government of Canada to invest up to C$737 million (US$537 million) over the next eight years to decarbonise the Sorel-Tracy facility and to position the business as a centre of excellence in critical minerals processing.
RTIT Vice President Technology and Program Lead for Minerals Processing Decarbonisation Didier Arseguel said: “We are extremely proud to start the BlueSmeltingTM plant, which is a key component of Rio Tinto’s decarbonisation strategy in Quebec. Thanks to the ongoing commitment of all the teams involved in this groundbreaking technology project, we have gone safely from concept to start-up in just 14 months.”
The project aims to reduce the consumption of coal in the processing of ilmenite ore. The demonstration plant can process up to 40,000 tonnes of ilmenite per year, making it the largest in the world based on this type of technology. 27 new jobs have been created to date to operate the new facility.
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